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CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD

CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
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CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
$97.00
$107.00
  • Stock: In Stock
  • Model: CM01
  • SKU: HBS01

Available Options

Design Your Dream Katana: Custom Hand-Forged Japanese Samurai Swords


Have you always dreamed of owning a Japanese samurai sword that's uniquely yours? A katana crafted to your exact specifications, reflecting your personal style and spirit? At HanBon Forge, we make that dream a reality. Our custom katana service empowers you to design your own katana from the ground up, bringing your vision to life with unparalleled craftsmanship.

Every HanBon Forge custom sword is a masterpiece, full hand-forged by skilled artisans using time-honored traditional techniques and the highest quality materials. This isn't just a sword; it's a functional work of art, built for performance, display, and personal legacy.


Your Journey to a Unique Katana Starts Here


Our intuitive customization process gives you complete control over every detail of your personalized samurai sword. Dive into the options and create a katana that's truly one-of-a-kind.

Choose Your Blade Type & Steel


The soul of your katana lies in its blade. We offer a diverse selection of premium high carbon steel options, each with distinct characteristics:

  • 1060 High Carbon Steel: A robust and resilient choice, ideal for practice.
  • 1095 High Carbon Steel: Known for its superior hardness and excellent edge retention.
  • T10 Steel Blade: Our top-tier option, offering exceptional strength and razor-sharpness. Choose from clay tempered with a genuine Hamon, Hazuya Polished for enhanced beauty, or Choji Hamon for a unique temper line.
  • 9260 Spring Steel: Highly flexible and incredibly durable, designed to withstand rigorous use.
  • Folded Steel: Showcases a stunning, intricate grain pattern (Hada) from being folded 13 times, creating 8192 layers. Available in natural, red, or black finishes.
  • Kobuse Blade (Folded Steel + 1095 Steel): A sophisticated laminated construction that combines flexibility with a hard cutting edge.

You can also opt for a No Groove, Single Groove, Double Groove (Bo-hi) to influence the blade's weight and balance.

Customize Your Tsuka (Handle) & Wrapping


The Tsuka is where your connection to the sword begins. Personalize its feel and appearance:

  • Tsuka-Ito (Handle Cord): Select from high-quality cotton, luxurious silk (including genuine Japanese silk), or durable leather. Available in a wide array of colors like black, blue, red, brown, and gold to match your aesthetic.
  • Same'gawa (Ray Skin): The traditional underwrap beneath the Ito, offering an authentic grip and texture. Choose from natural, red, black, blue, green, yellow, or unique antiqued colors. Opt for Full Wrapped Rayskin for enhanced durability and a premium look.
  • Tsuka-Maki (Handle Wrap Style): Select between the classic Hineri-maki (tightly twisted) or the sturdy Katate-maki (battle wrap) for a grip that suits your preference.

VIEW ALL AVAILABLE SWORD FITTING

    Design Your Saya (Scabbard) & Sageo (Cord)


    The Saya protects your blade and completes your sword's visual harmony.

    • Saya Options: Choose from various finishes, including glossy black, matte black, red, blue, or unique speckle patterns. Upgrade to premium materials like Natural Hualee Wood with bull horn fittings, elegant Rayskin Wrapped Saya (black, red ,Purple or Yellow), or a sophisticated Leather Wrapped Saya with a strap.
    • Sageo (Saya Cord): The decorative and functional cord that secures your Saya. Select from an extensive range of colors and patterns, including traditional Japanese Sageo, to perfectly complement your sword.

    VIEW ALL AVAILABLE SWORD FITTING

      Select Your Fittings (Tsuba, Fuchi, Kashira, Menuki)


      The sword's fittings (Koshirae) are vital elements that define its character and balance. HanBon Forge offers over a hundred unique designs:

      • Tsuba (Handguard): Choose from a vast selection of designs in Alloy, Iron, or premium Brass. Themes range from intricate dragons, fierce warriors, and elegant flowers to classic wave motifs and traditional Musashi styles.
      • Fuchi & Kashira: The collar and pommel, perfectly matching your chosen Tsuba.
      • Menuki: The ornamental handle decorations beneath the Ito, adding subtle yet significant detail.
      • Habaki & Seppa: These brass or copper components ensure a tight fit between the blade and fittings.

      VIEW ALL AVAILABLE SWORD FITTING

        Add Engravings & Personal Touches


        Make your katana truly one-of-a-kind with a personalized touch:

        • Text engravings: You can have any language engraved, including Chinese, English, Japanese, Korean, Arabic, and more.
        • Image engravings: While any image can be engraved, it's best to choose simpler designs for better results.

        Have additional requests or specific design ideas not listed? Simply write a note in the text box, and our team will work to bring your vision to life.

        VIEW ALL AVAILABLE BLADE ENGRAVINGS.


        Experience the HanBon Forge Difference


        When you order your custom katana from HanBon Forge, you're not just buying a sword; you're investing in a piece of art backed by unparalleled service:

        • Expert Craftsmanship: Each sword is fully hand-forged by master artisans, ensuring superior quality and authenticity.
        • Transparent Process: We provide photos of your completed sword via email for your approval before shipping, guaranteeing your satisfaction.
        • Direct Manufacturer: HanBon Forge is a sword manufacturer, not a second-hand dealer. This means that we have control over the entire production process, from designing and crafting the swords to quality control. As a direct manufacturer, we can ensure the highest level of craftsmanship and quality in their products.
        • Fast & Reliable Shipping: Standard custom orders are ready in 5-7 business days. Non-standard lengths may take 20-30 business days. We handle customs for U.S. customers – no duties for you!
        • Included Extras: Every customized sword comes with a free sword bag and a certificate of authenticity.
        • Dedicated Support: Our team is here to guide you through every step of the customization process.

        Ready to bring your dream katana to life?

        START DESIGNING YOUR CUSTOM KATANA NOW!

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        Shipping & Delivery

        We ship HanBon Forge swords worldwide using reliable international carriers and established forwarding partners. Shipping methods, delivery times, and import arrangements vary by destination. Please review the information below before placing your order.

        🇺🇸 United States

        Shipping Method:SF Express
        Estimated Delivery:1–2 weeks
        Shipping Cost:$45 USD
        Customs Fees:Prepaid — no additional customs fees upon delivery

        🇨🇦 Canada

        Shipping Method:EMS
        Estimated Delivery:Approximately 2 weeks
        Shipping Cost:Free Shipping

        🇦🇺 Australia

        Shipping Method:EMS or UPS
        Estimated Delivery:Approximately 2 weeks
        Shipping Cost:$45 USD
        Customs Fees:Prepaid — no additional customs fees upon delivery

        🇪🇺 Selected European Countries

        Orders are shipped through our European forwarding route and delivered by FedEx.

        Shipping Route:Italy Forwarding Agent → FedEx
        Estimated Delivery:2–3 weeks
        Customs Duty:$20 USD per order — fixed and prepaid
        Customs Paperwork:No additional paperwork normally required from the customer
        RegionCountriesShipping Rate
        Group 1 Austria, Germany, France, Belgium, Luxembourg, Netherlands, Spain, Czech Republic, Hungary, Finland, Ireland, Sweden, Denmark, Poland and Italy $45 USD for the first 2 kg
        +$25 USD per additional 2 kg
        Group 2 Slovenia, Portugal, Bulgaria, Romania, Slovakia, Croatia, Estonia, Greece, Latvia and Lithuania $65 USD for the first 2 kg
        +$30 USD per additional 2 kg

        🌍 Other Countries

        Shipping Route:Korea Forwarding Agent → UPS
        Estimated Delivery:Approximately 3 weeks
        Shipping Cost:$45 USD
        Customs & Import Fees:Paid by the customer and may vary by destination country

        Important Shipping Information

        • Delivery times are estimates and may vary due to customs inspections, public holidays, weather, or carrier delays.
        • Tracking information will be provided after your order has been shipped.
        • Extra-long swords, multiple-sword orders, or unusually heavy parcels may require additional shipping charges.
        • Import regulations vary by country. Customers are responsible for confirming that swords can be legally imported into their destination.

        Not sure which shipping option applies to your country?

        Contact HanBon Forge

        Frequently Asked Questions About Custom Swords

        Designing a custom katana should be exciting, not complicated. Below are answers to the most common questions about customization, blade options, production, shipping, and after-sales service at HanBon Forge.

        Customization & Production

        How do I customize my own katana?

        Use the customization options above to select your preferred blade, steel, blade length, groove, tsuka-ito, samegawa, saya, sageo, tsuba fittings, habaki, seppa, and other details.

        If you have an additional request that is not shown in the available options, simply describe it in the NOTE field before adding the sword to your cart.

        How long does it take to make a custom katana?

        Most standard custom katana orders can normally be completed in approximately 5–7 business days.

        Special blade lengths, unusual blade geometries, custom-colored blades, complex saya work, special polishing, or other non-standard requests require additional production time and may take several weeks.

        Because every sword is made individually, production time may vary depending on the specifications of your order.

        Can you make a sword that is different from the options shown on this page?

        In many cases, yes. HanBon Forge accepts a wide range of special requests, including custom blade dimensions, different blade geometries, special hamon styles, custom fittings, engraving, handle configurations, and saya designs.

        Please describe your requirements in the order note or contact us with reference photos or drawings. We will confirm feasibility and any additional cost before proceeding.

        Can I change my customization after placing the order?

        Please contact us as soon as possible and include your order number. Changes can usually be considered if production has not yet reached the relevant stage.

        Once the blade has been forged, the saya has been made, engraving has been completed, or fittings have been installed, some changes may no longer be possible.

        Will I receive photos of my custom sword before it is shipped?

        Yes. After your custom sword is completed and passes our inspection, we normally take detailed photos and send them to you for confirmation before shipping.

        Please check your email, including the spam or junk folder. You can also contact us through WhatsApp at +86 189 6379 7801.

        What is included with my custom katana?

        Your custom sword normally includes:

        • The completed and assembled custom sword
        • Matching saya (scabbard)
        • Free sword bag
        • HanBon Forge sword certificate

        Optional accessories such as sword stands or additional items can be purchased separately.

        Blade, Steel & Performance

        Which steel should I choose for my custom katana?

        The best choice depends on how you intend to use the sword:

        • 1060 High Carbon Steel: Tough, reliable, and a good choice for general use and entry-level functional swords.
        • 1095 High Carbon Steel: Higher carbon content with excellent hardness and edge retention.
        • T10 Steel: Popular for clay-tempered blades with a genuine hamon and excellent cutting performance.
        • 9260 Spring Steel: Known for toughness, flexibility, and durability.
        • Folded Steel: Chosen primarily for its distinctive folded grain pattern and traditional appearance.
        • Kobuse Construction: A laminated blade construction combining different steel characteristics.
        Are HanBon Forge custom katana full tang and functional?

        Yes. Our custom katana are constructed with full tang blades and are made as functional swords rather than decorative wall-hangers.

        Cutting performance depends on the blade steel, heat treatment, geometry, and sharpening option selected. Always use an appropriate sword and suitable targets for cutting practice.

        What is a clay-tempered blade and a real hamon?

        Clay tempering is a differential heat-treatment process. During quenching, different areas of the blade cool at different rates, producing a harder cutting edge and a comparatively softer spine.

        This process creates a genuine hamon rather than a decorative etched pattern. Hamon appearance naturally varies slightly from blade to blade because each sword is individually handmade.

        Can I request a specific hamon style?

        Yes. Depending on the blade selected, we can produce traditional hamon styles such as Choji, Gunome, Notare, and Suguha.

        If you have a particular pattern in mind, send us a reference image. Because genuine hamon is created through heat treatment, every blade will have natural handmade variation and cannot be reproduced exactly like a printed design.

        Can I order a custom blade length or special blade shape?

        Yes. In addition to standard katana dimensions, we can make many non-standard blade lengths and blade geometries.

        Options may include O-kissaki, Hira-zukuri, Shobu-zukuri, Unokubi-zukuri, Kiriha-zukuri, Naginata-naoshi, custom bo-hi, and other configurations.

        Special dimensions or blade geometries may require additional cost and production time, so please contact us before ordering if your design differs significantly from the standard options.

        Can you engrave text, names, Japanese characters, or images on the blade?

        Yes. We can engrave names, dates, phrases, Japanese kanji, Chinese characters, Korean text, logos, symbols, and many other designs.

        Simple, high-contrast artwork usually produces the best engraving result. For image engraving or complex artwork, please send us a clear reference file.

        You can view examples on our Blade Engraving Custom Service page.

        Shipping & After-Sales Service

        Do you ship custom katana internationally?

        Yes. HanBon Forge ships swords to many countries using international carriers and established forwarding routes.

        Shipping methods, costs, customs arrangements, and delivery times vary by destination. Please see our Delivery Information page for current details.

        If your country is not available during checkout, please contact us before ordering and we will confirm whether delivery is currently possible.

        How long does shipping take after my sword is completed?

        Delivery time depends on the destination and shipping route. Most international shipments normally arrive within approximately 1–3 weeks after dispatch.

        Customs inspections, public holidays, weather, and carrier delays may occasionally extend the delivery time.

        Will I receive a tracking number?

        Yes. Once your sword has been dispatched and tracking information becomes available, we will send you the tracking number so you can follow the shipment.

        Do I need to pay customs duties or import taxes?

        Customs arrangements depend on the destination country and shipping route. For some destinations, customs charges are prepaid or handled through our forwarding service, while other countries may collect duties or taxes from the recipient.

        Please check our current shipping information or contact us before ordering if you are unsure about your country.

        How should I maintain my carbon steel katana?

        Carbon steel can rust if exposed to moisture, fingerprints, or improper storage. After handling the blade, wipe it clean and apply a very thin protective layer of sword oil.

        Store the sword in a dry environment and inspect the blade regularly, especially in humid climates.

        For detailed instructions, please read our Katana Maintenance Guide .

        What should I do if my sword arrives damaged or does not match my order?

        Please contact HanBon Forge as soon as possible and provide your order number together with clear photos or videos showing the problem.

        Our team will review the issue and provide an appropriate solution according to the circumstances and our after-sales policy.

        Can a customized sword be returned or cancelled?

        Because custom swords are made specifically according to the customer's selected specifications, they generally cannot be returned simply because of a change of mind once production has begun.

        If there is a manufacturing defect, shipping damage, or a significant difference from the confirmed order specifications, please contact us so we can review the issue.

        For complete details, please see our Returns Policy .

        Still Have Questions About Your Custom Sword? Have a special blade design, unusual size, engraving idea, or fitting combination in mind? Contact HanBon Forge before ordering and our team will help confirm whether your design can be made.