CUSTOM YOUR OWN SWORD FULL HAND FORGED JAPANESE SAMURAI SWORD
- Stock: In Stock
- Model: CM01
- SKU: HBS01
Custom Katana – Design Your Own Hand-Forged Japanese Samurai Sword
Design your own custom katana and bring your vision to life with HanBon Forge. Choose your preferred blade steel, hamon, sword dimensions, handle wrapping, saya, fittings, and engraving to create a personalized Japanese samurai sword that reflects your individual style.
Every custom katana is individually crafted by our experienced sword makers, combining traditional Japanese-inspired design with modern steel selection and heat-treatment techniques.
Whether you are building a sword for your collection, martial arts practice, or a meaningful gift, our customization service allows you to select the details that matter most to you.
From the blade's steel and geometry to the smallest decorative fitting, every detail contributes to the character of your sword. Our goal is to help you create a custom katana that is visually distinctive and carefully constructed.
Why Choose HanBon Forge for Your Custom Katana?
Individually forged carbon steel blades with full-tang construction and multiple heat-treatment options.
Choose your own blade, dimensions, handle wrapping, scabbard, fittings, colors, and personalized details.
Work directly with the HanBon Forge team, from your initial design to the finished sword inspection.
We normally provide detailed photographs of the completed custom sword for your confirmation before dispatch.
Understanding Your Custom Katana Components
A traditional Japanese-style sword consists of numerous carefully fitted components. Understanding these parts makes the customization process easier and helps you choose the ideal combination for your preferred appearance and purpose.
Use the customization menus above to select your preferred components. If you require a combination that is not listed, enter the details in the NOTE field or contact us before ordering.
1. Choose Your Blade Steel & Construction
The blade is the foundation of your custom katana. Different steels offer different characteristics in hardness, toughness, resilience, and appearance.
Heat treatment, blade geometry, and edge configuration are equally important, so the ideal steel depends on how you intend to use your sword.
| Steel Type | Characteristics | Recommended For |
|---|---|---|
| 1060 Carbon Steel | Balanced toughness and hardness with suitable heat treatment. | First-time buyers and general-purpose functional swords. |
| 1095 Carbon Steel | High-carbon steel capable of good edge hardness and retention. | Customers who prioritize edge performance. |
| T10 Tool Steel | High-carbon steel well suited to selected differential-hardening processes. | Clay-tempered katana with a genuine hamon. |
| 9260 Spring Steel | Silicon-alloyed steel known for resilience and toughness when properly heat-treated. | Customers seeking a resilient functional blade. |
| Folded Steel | Repeatedly folded steel creates a distinctive layered grain pattern known as hada. | Collectors who value traditional-style steel patterns. |
| Kobuse Blade | Laminated construction combining a 1095 high-carbon steel core with a folded-steel jacket. | Enthusiasts interested in composite blade construction. |
Note: Blade performance depends on the overall construction and heat treatment. Folded steel is not inherently superior in strength to modern monosteel.
Clay Tempering & Genuine Hamon
For compatible blade steels, we offer clay-tempered construction with a genuine hamon created through differential hardening.
Clay is applied to selected areas of the blade before quenching, creating different cooling rates between the edge and spine.
Available hamon patterns may include Suguha, Gunome, Notare, and Choji. Because genuine hamon forms during heat treatment, each blade displays natural individual variations.
Optional mirror polishing and Hazuya polishing on compatible blades can further refine the appearance of the finished steel.
Blade Groove – Bo-Hi
Choose from no groove, single groove, or double groove options where compatible. Bo-hi can reduce blade weight and influence handling characteristics.
A properly executed groove may also produce an audible sound during correct practice swings.
Blade Length & Special Geometry
The standard katana dimensions are approximately a 28-inch blade and an 11-inch handle.
We also accept many non-standard blade and handle length requests.
Selected alternative blade geometries may include:
- Shinogi-Zukuri: Classic ridged katana profile.
- Hira-Zukuri: Blade geometry without a prominent shinogi ridge.
- Shobu-Zukuri: Flowing blade profile without a conventional yokote.
- Unokubi-Zukuri: Distinctive reduced-spine geometry.
- Kiriha-Zukuri: Traditional-style asymmetrical ridge placement.
- O-Kissaki: Extended blade tip configuration.
Special dimensions, custom blade profiles, and non-standard grooves may require additional production time and cost.
2. Customize Your Tsuka – Handle & Wrapping
The tsuka influences the sword's grip, appearance, and overall design. HanBon Forge offers a wide selection of wrapping materials, colors, samegawa, and wrapping styles.
Tsuka-Ito – Handle Cord
Select from cotton, synthetic silk, genuine Japanese silk, and leather options. Available colors include black, white, red, blue, green, brown, and other variations.
You can match the handle cord to your saya and sageo or choose a contrasting combination.
Samegawa – Genuine Ray Skin
Genuine ray skin is traditionally applied beneath the handle cord. Choose from natural and selected colored samegawa options.
A full-wrap ray-skin upgrade is also available for customers seeking a premium handle construction.
Tsuka-Maki – Handle Wrapping Style
- Hineri-Maki: Traditional twisted wrapping with a recognizable diamond pattern.
- Katate-Maki: A distinctive battle-wrap style with a different visual character.
- Hishigami: Optional paper wedges used beneath the wrapping to support consistent and secure cord crossovers.
The final combination should balance appearance, comfort, and construction.
3. Design Your Saya & Sageo
The saya protects the blade during storage and completes the sword's overall appearance.
Saya – Scabbard Selection
Our available saya designs include traditional glossy and matte finishes, solid colors, decorative patterns, and selected premium material options.
- Glossy black, matte black, and other solid-color finishes.
- Decorative red, blue, and patterned saya.
- Natural wood options, including selected Hualee designs.
- Ray-skin-wrapped saya in various colors.
- Selected buffalo-horn fittings and premium finishes.
Each saya is fitted to its corresponding blade and habaki for appropriate seating.
Sageo – Saya Cord
The sageo is the cord attached to the saya, traditionally used with the wearer's obi.
It also provides a visual detail that can complement or contrast with the tsuka-ito.
Choose from a variety of colors, materials, and patterns, including selected Japanese-style sageo cords.
4. Choose Your Katana Fittings – Koshirae
Koshirae refers to the sword's external mountings.
These details establish the visual theme of your personalized katana and contribute to the assembly of its components.
- Tsuba: The sword guard. Choose from iron, brass, and alloy designs, including dragon, floral, wave, animal, and classical motifs.
- Fuchi: The metal collar fitted at the front of the tsuka.
- Kashira: The fitting mounted at the end of the handle.
- Menuki: Small decorative ornaments placed beneath the tsuka-ito.
- Habaki: The blade collar, which helps the blade seat properly in the saya.
- Seppa: Metal spacers used in the assembly around the tsuba.
We offer numerous fitting sets with traditional Japanese-inspired patterns and decorative themes.
If you want to combine compatible pieces from different sets, please provide their exact product codes for confirmation.
Explore HanBon Forge Japanese Sword Fittings
5. Personalized Blade Engraving
Personalized engraving gives your katana a meaningful individual character.
We can engrave many types of designs, including:
- Personal names and initials.
- Important dates and commemorative messages.
- Japanese kanji and Chinese characters.
- Korean text and other supported languages.
- Family crests, logos, and symbolic artwork.
- Decorative designs and custom illustrations.
Please provide accurate text, a clear image, and your preferred engraving location when submitting a special request.
High-contrast artwork with clear outlines generally produces better engraving results.
Additional charges may apply depending on the design.
View Custom Sword Engraving Examples
How to Order Your Custom Katana
Creating your own custom katana is simple. Follow these four steps from selecting your preferred options to receiving your finished sword.
| Step | Process | Details |
|---|---|---|
| 01 | Select All Your Options | Choose all your preferred customization options, including blade steel, dimensions, handle wrapping, saya, fittings, and engraving. Add any special requests in the NOTE field. |
| 02 | Complete Payment | Review your selected options and total price, then place your order and complete payment through our secure checkout. |
| 03 | HanBon Forge Begins Production | Once your order and payment are received, our craftsmen begin making your custom katana according to your selected specifications. |
| 04 | Photo Confirmation & Shipping | When your sword is completed, we send you detailed photos for confirmation. After your approval, we arrange shipment and provide your tracking number. |
Production Time & International Shipping
Most standard custom katana orders are normally completed within 5–7 business days.
Special blade dimensions, non-standard geometries, custom-colored blades, complex saya finishes, and advanced polishing may require several weeks.
Certain specialized projects can take approximately 6–7 weeks.
International delivery time depends on your country, available shipping route, and customs processing.
Please review our Shipping & Delivery Information for current details about delivery times, shipping charges, and customs arrangements.
What Is Included With Your Custom Sword?
Your standard custom sword order normally includes:
- One completed and assembled custom katana.
- Matching saya (scabbard).
- One complimentary sword bag.
- HanBon Forge sword certificate.
- Pre-shipment photographs for confirmation.
Optional display stands, premium fittings, special engraving, and other accessories may be available separately.
Create Your Own Katana at HanBon Forge
Bring your vision to life with a handcrafted Japanese-style sword made to your selected specifications.
Use the customization options above to design your katana, or contact our team to discuss a special project.
Contact HanBon ForgeWhatsApp: +86 189 6379 7801
